Have you ever observed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and exact slicing are created with waterjet reducing technology.
As a result of unmatchable benefits it provides, waterjet chopping is among the most prominent slicing technology used in the fabrication industry. This just isn’t only limited to metal fabrication however even applies to different sectors as well.
This makes professionals wonder what are the benefits of water jet slicing that make the process higher than other alternatives. Additionally, there’s a widespread question- ‘Can I exploit waterjet chopping technology for my subsequent project?’
All these doubts and more will be answered in the information provided in this article. Allow us to dive into the first query first:
If we were to say that the waterjet cutting process is best than some other cutting methodology, it wouldn’t be an exaggeration or an overstatement. Listed here are a number of the benefits that the waterjet reducing process has to offer:
1. Superior Edge Quality
One of many major reasons that professionals select waterjet cutting is because of the sting quality it provides. Waterjet reducing is completed by hitting a very slim beam of water on the workpiece. Therefore, there are not any metal cutters grinding towards our object. This leads to a clean finishing and a superior edge quality.
2. Efficient
Many individuals don’t know this about waterjet chopping- you possibly can reduce a number of layers of fabric at the similar time by inserting them on top of every other. This process is called stacking and it makes waterjet reducing more efficient than some other cutting method.
As an illustration, within the amount of time it would take to cut one layer of stone slab for a kitchen, you may reduce six layers on a waterjet cutter. Due to this fact, the fee and time would be virtually one-third, making the process very environment friendly and economical.
3. No Thickness Limitation
Traditional reducing methods have a limitation on the thickness of fabric you can cut. However, in waterjet slicing, there aren’t any such limitations. You’ll be stunned to know that in special mining applications, waterjet slicing is used to chop a hundred ft of fabric thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Better Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift in the position of the slicing process from the meant cut. In easy terms, reducing tolerance dictates how accurate (or how inaccurate) the slicing process is. The lower the tolerance, the higher the slicing accuracy.
Waterjet slicing has one of the lowest tolerances out there. A significant reason for this is that the cutting motion is achieved through a very slim beam of water. One other important reason is that waterjet slicing is a cold cutting process, so no melting away of supplies takes place.
5. A number of Cut Shapes
With waterjet cutting, you aren’t limited to chopping in straight lines. You possibly can create multiple minimize shapes in the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with plenty of totally different preloaded cut shapes.
6. Multi-axis Cutting
Besides providing totally different lower shapes, waterjet slicing can be a multi-axis slicing method. With an excellent waterjet cutter, you possibly can lower in five completely different axes. This helps in creating intricate parts equivalent to small components of engines. 5-axis waterjet chopping is superior to the traditional three-axis applied sciences because of a number of benefits like flexibility, slicing speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet chopping is a cold cutting method, so there is no such thing as a temperature rise within the chopping points. With temperature rise, the formation of heat-affected zones takes place where the traits of the fabric at the cut location change significantly.
8. Constant Tooling
With waterjet cutting, you don’t need to alter your tooling while you insert a new workpiece or even a new material. With a new workpiece of the same material, you don’t even need to change any settings. For new materials, you possibly can adjust the settings with the software itself.
9. Materials Integrity
Since waterjet cutting creates no heat-affected zone, it preserves the integrity of the fabric throughout the workpiece. The physical and chemical traits of the workpiece materials will be the same at the cut location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet reducing leaves no seen stains on the material and has a high finishing. Therefore, you don’t want any secondary finishing for the workpiece.
11. Environmentally Pleasant
Waterjet chopping follows a closed-loop process where all the water that you just use for the cutting is recycled within the process itself. The metal that is minimize is strained via the water and sold as scrap. Subsequently, it is a really environmentally friendly process.
12. Range of Supported Supplies
Waterjet cutters can minimize through virtually any material, literally. This is quite a unique benefit of waterjet cutting. Many of the other cutting methods apply to slicing only metals. Nevertheless, waterjet cutting can lower by way of even wood, glass, or any other material.