Have you ever ever seen elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all of the parts that require high finishing and exact reducing are created with waterjet chopping technology.
Due to the unmatchable benefits it provides, waterjet cutting is without doubt one of the most prominent reducing technology used in the fabrication industry. This will not be only limited to metal fabrication however even applies to different sectors as well.
This makes professionals wonder what are the benefits of water jet reducing that make the process better than other alternatives. Additionally, there’s a common question- ‘Can I take advantage of waterjet cutting technology for my next project?’
All these doubts and more will be answered within the information provided in this article. Let us dive into the primary query first:
If we have been to say that the waterjet slicing process is best than any other slicing method, it would not be an exaggeration or an overstatement. Listed below are among the benefits that the waterjet cutting process has to supply:
1. Superior Edge Quality
One of many main reasons that professionals select waterjet reducing is because of the sting quality it provides. Waterjet reducing is completed by hitting a very narrow beam of water on the workpiece. Therefore, there are no metal cutters grinding towards our object. This leads to a clean finishing and a superior edge quality.
2. Efficient
Many individuals don’t know this about waterjet slicing- you can minimize a number of layers of fabric on the similar time by placing them on top of each other. This process is called stacking and it makes waterjet cutting more environment friendly than some other reducing method.
For example, within the period of time it would take to cut one layer of stone slab for a kitchen, you could possibly cut six layers on a waterjet cutter. Subsequently, the cost and time could be virtually one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional cutting methods have a limitation on the thickness of material you could cut. Nevertheless, in waterjet cutting, there are not any such limitations. You’d be surprised to know that in particular mining applications, waterjet chopping is used to chop 100 toes of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Higher Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift in the position of the chopping process from the supposed cut. In easy phrases, cutting tolerance dictates how accurate (or how inaccurate) the chopping process is. The lower the tolerance, the higher the reducing accuracy.
Waterjet slicing has one of many lowest tolerances out there. A major reason for this is that the slicing action is achieved by means of a really slender beam of water. One other vital reason is that waterjet reducing is a cold chopping process, so no melting away of materials takes place.
5. Multiple Cut Shapes
With waterjet chopping, you aren’t limited to slicing in straight lines. You’ll be able to create multiple reduce shapes in the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like the ones provided by Techniwaterjet even come with a range of complementary software with lots of totally different preloaded lower shapes.
6. Multi-axis Cutting
Besides offering totally different lower shapes, waterjet slicing is also a multi-axis cutting method. With a very good waterjet cutter, you possibly can minimize in five totally different axes. This helps in creating intricate parts equivalent to small parts of engines. 5-axis waterjet cutting is superior to the conventional three-axis applied sciences as a result of a number of benefits like flexibility, reducing speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet reducing is a cold reducing technique, so there isn’t any temperature rise in the slicing points. With temperature rise, the formation of heat-affected zones takes place where the characteristics of the fabric at the reduce location change significantly.
8. Constant Tooling
With waterjet chopping, you don’t need to vary your tooling when you insert a new workpiece or perhaps a new material. With a new workpiece of the same materials, you don’t even need to alter any settings. For new supplies, you can adjust the settings with the software itself.
9. Material Integrity
Since waterjet reducing creates no heat-affected zone, it preserves the integrity of the material throughout the workpiece. The physical and chemical traits of the workpiece material will be the identical at the minimize location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet reducing leaves no seen stains on the material and has a high finishing. Therefore, you do not want any secondary finishing for the workpiece.
11. Environmentally Pleasant
Waterjet reducing follows a closed-loop process the place all the water that you simply use for the slicing is recycled in the process itself. The metal that is lower is strained through the water and sold as scrap. Subsequently, it is a very environmentally friendly process.
12. Range of Supported Supplies
Waterjet cutters can minimize via virtually any material, literally. This is quite a singular benefit of waterjet cutting. Many of the different reducing strategies apply to chopping only metals. Nonetheless, waterjet slicing can cut through even wood, glass, or every other material.