Have you ever noticed elegant stone countertops in the kitchen or highly machined metal parts in automobile engines? Nowadays, all the parts that require high finishing and exact reducing are created with waterjet slicing technology.
As a result of unmatchable benefits it provides, waterjet chopping is among the most prominent cutting technology used within the fabrication industry. This isn’t only limited to metal fabrication but even applies to other sectors as well.
This makes professionals wonder what are the benefits of water jet slicing that make the process better than different alternatives. Additionally, there’s a common question- ‘Can I use waterjet cutting technology for my subsequent project?’
All these doubts and more will be answered in the information provided in this article. Allow us to dive into the first query first:
If we had been to say that the waterjet cutting process is healthier than some other reducing method, it wouldn’t be an exaggeration or an overstatement. Listed here are a number of the benefits that the waterjet slicing process has to supply:
1. Superior Edge Quality
One of the main reasons that professionals select waterjet reducing is because of the edge quality it provides. Waterjet slicing is accomplished by hitting a really slim beam of water on the workpiece. Therefore, there are not any metal cutters grinding against our object. This leads to a clean finishing and a superior edge quality.
2. Efficient
Many individuals don’t know this about waterjet chopping- you may minimize a number of layers of fabric on the same time by inserting them on top of every other. This process is called stacking and it makes waterjet reducing more efficient than some other reducing method.
As an example, within the period of time it would take to cut one layer of stone slab for a kitchen, you could possibly cut six layers on a waterjet cutter. Due to this fact, the price and time would be almost one-third, making the process very efficient and economical.
3. No Thickness Limitation
Traditional reducing methods have a limitation on the thickness of material which you can cut. Nonetheless, in waterjet cutting, there are not any such limitations. You’d be shocked to know that in particular mining applications, waterjet chopping is used to chop one hundred feet of material thickness. Check our dedicated article for more information on how thick can a waterjet cut.
4. Better Accuracy, Low Cutting Tolerances
Cutting tolerance is the shift in the position of the chopping process from the supposed cut. In simple terms, cutting tolerance dictates how accurate (or how inaccurate) the chopping process is. The lower the tolerance, the higher the reducing accuracy.
Waterjet reducing has one of the lowest tolerances out there. A significant reason for this is that the chopping action is achieved through a really slender beam of water. Another essential reason is that waterjet cutting is a cold reducing process, so no melting away of materials takes place.
5. Multiple Cut Shapes
With waterjet reducing, you aren’t limited to slicing in straight lines. You can create a number of reduce shapes within the workpiece in addition to the standard straight-line cuts. Good waterjet cutters like those provided by Techniwaterjet even come with a range of complementary software with a variety of totally different preloaded lower shapes.
6. Multi-axis Cutting
Besides providing totally different lower shapes, waterjet reducing is also a multi-axis cutting method. With an excellent waterjet cutter, you can reduce in 5 completely different axes. This helps in creating intricate parts comparable to small parts of engines. 5-axis waterjet cutting is superior to the conventional three-axis applied sciences as a consequence of a number of benefits like flexibility, slicing speed, and less manual labor required.
7. No Heat Affected Zones
As mentioned earlier, waterjet reducing is a cold reducing methodology, so there isn’t a temperature rise in the cutting points. With temperature rise, the formation of heat-affected zones takes place the place the characteristics of the fabric at the minimize location change significantly.
8. Constant Tooling
With waterjet reducing, you don’t need to alter your tooling if you insert a new workpiece or perhaps a new material. With a new workpiece of the same materials, you don’t even want to vary any settings. For new materials, you can adjust the settings with the software itself.
9. Materials Integrity
Since waterjet chopping creates no heat-affected zone, it preserves the integrity of the fabric throughout the workpiece. The physical and chemical characteristics of the workpiece materials will be the same on the reduce location as it is elsewhere.
10. No Secondary Finishing Requirement
Waterjet cutting leaves no visible stains on the fabric and has a high finishing. Subsequently, you don’t want any secondary finishing for the workpiece.
11. Environmentally Pleasant
Waterjet slicing follows a closed-loop process the place all of the water that you use for the reducing is recycled in the process itself. The metal that’s reduce is strained by way of the water and sold as scrap. Due to this fact, it is a really environmentally friendly process.
12. Range of Supported Supplies
Waterjet cutters can reduce by means of virtually any material, literally. This is quite a unique benefit of waterjet cutting. Many of the other reducing strategies apply to chopping only metals. However, waterjet slicing can minimize by even wood, glass, or any other material.